DRW Technologies


 

 

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HBS Professor Stephen A. Greyser, Richard P. Chapman Professor Emeritus, Harvard Business School, and William Ellet, adjunct professor, at
Brandeis University, prepared this case solely as a basis for class discussion and not as an endorsement, a source of primary data, or an illustration
of effective or ineffective management. Although based on real events and despite occasional references to actual companies, this case is fictitious
and any resemblance to actual persons or entities is coincidental.
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S T E P H E N A . G R E Y S E R
W I L L I A M E L L E T
DRW Technologies
DRW Technologies, a defense and aerospace company with 21 manufacturing plants in the U.S.
Southeast, Midwest, and West Coast, made advanced electronic systems for the U.S. military and
commercial aircraft manufacturers. The company had a reputation for innovation and was consistently
profitable. However, an anticipated decline in the U.S. defense budget and increasing use of fixed-price
contracts1 were forcing defense industry contractors to try to lower costs. In addition, some industry
analysts were predicting a drop in demand in the commercial aviation market.
Organization of DRW Technologies
The corporate headquarters of DRW Technologies was responsible for strategy, human resources,
corporate finance and accounting, marketing and sales, shareholder relations, legal services, and
government and public relations. The plants operated with a high degree of autonomy: they had their
own human resources and finance and accounting departments along with product development,
procurement, and manufacturing. In addition to production contracted through corporate marketing
and sales, the DRW plants produced rush or custom orders for high-priority customers such as the U.S.
military’s Special Operations Command. These orders, which represented approximately 10% of
annual sales and had been trending upward, typically were not profitable, but plant management
regarded them as a way to maintain strong relationships with loyal customers.
In DRW Technologies’ decentralized organization, each plant prepared an annual budget that was
approved by corporate and included a target for contribution to the firm’s profits. In the previous three
years, several of the plants had missed their targets, in part because of costs the company had to absorb
under fixed-price contracts. However, the general feeling among the plant executives was that
temporary circumstances, predominantly external, had caused the shortfalls.

1 Fixed-price contracts typically gave bonuses to contractors that came in under budget and assessed penalty payments when
contractors exceeded the budget.
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Plant procurement managers were aware of increasing cost pressures and had informally started
sharing information on vendors with each other. The latter led to a few deals with vendors to supply
certain materials common to some or all of the plants.
Hiring of Ed Claiborne
Dagmar Hilgard, who had been the company’s CEO for two years, was the first woman in the
position and the firm’s first CEO to have a primarily finance background. She was concerned about the
need to cut costs. Among other areas, she thought there was an opportunity to save money in
procurement. With the approval of the board of directors, she hired DRW Technologies’ first corporate
vice president of procurement, Ed Claiborne. He had been a procurement executive for a profitable
national defense subcontractor. That firm was hierarchical with a strict chain of command. Claiborne
was interviewed by Hilgard and by the chief financial officer of DRW Technologies, Charles Suh, who
expressed reservations to Hilgard about Claiborne’s ability to adapt to the DRW culture.
Claiborne’s appointment was announced through a press release on the DRW Technologies website
and in an email sent by Corporate Human Resources to all corporate executives and plant general
managers. The appointment was also announced in the company’s printed newsletter.
Later, on Claiborne’s first day, Hilgard stressed that his primary concern should be cutting costs
and doing it as quickly as possible. To be his assistant, she assigned Debby Lopez, who had 14 years of
experience at DRW. She had worked her way up from a position in the accounting department of the
North Carolina plant and knew many plant employees throughout the company.
Claiborne studied the cost of materials in 10 plants for the previous year, information that Debby
Lopez had obtained for him. He quickly determined that he could lower costs by reducing the number
of suppliers and taking advantage of economies of scale for some materials used at multiple DRW
plants. He projected potential cost savings of up to 50% over six years. It was an open question,
however, whether national vendors could do a better job than local suppliers of delivering material on
time to multiple DRW plants in different parts of the country.
New Purchasing Policy
Claiborne decided to put in place a policy requiring plant procurement managers to clear with him
contracts of $250,000 or more two weeks before the contracts were to be signed. He set the dollar
threshold to ensure that he would see most of the plants’ procurement dollar values but would not be
overwhelmed by the daily volume of small contracts. He had a meeting with Hilgard to discuss the
policy, and she approved it. She said she did not need to know the details of its implementation.
He considered how to inform the plant procurement managers of the new policy, and decided the
most efficient method was by email. Claiborne then wrote a draft message and asked Lopez what she
thought of it. She recommended that he visit some of the larger plants, meet the plant and procurement
managers, and ask for feedback on the proposed policy. Lopez also told him that the plants would be
extremely busy for the next four to six months because of a backlog of orders.
Claiborne frowned and shook his head. He said, “Debby, I don’t think visiting plants is necessary.
Besides, I don’t want to rack up high travel expenses when I’m trying to cut costs.”
Claiborne’s email message read:
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To: Plant Procurement Managers
From: Edward Claiborne, Corporate Vice President of Procurement
Subject: Prior Approval of Contracts
Effective immediately, you will send me all contracts valued at $250,000 or more at least two
weeks before you are planning to sign them. I will then let you know how to proceed. There
are no exceptions to this policy.
This policy has been approved by Dagmar Hilgard and is of utmost importance to our
continued competitiveness. Our markets are changing rapidly and we need to respond quickly
and effectively.
If you have any questions, contact my assistant, Debby Lopez.
Sincerely,
Edward Claiborne
Corporate Vice President of Procurement
The email message was sent on a Monday morning and most of the procurement managers
responded within the week with short messages. This email response was typical:
Dear Ed,
Congratulations on your new job. I look forward to meeting you. I am glad to see that
procurement is now being represented at the corporate level. We will inform you of any
contracts above the stated limit at least two weeks before we sign them. This seems like a step
in the right direction.
However, over the next several weeks, no contracts were submitted. At lunch and in meetings,
Claiborne overheard corporate executives discussing their recent visits to the plants. They mentioned
that the plants were extremely busy and many had added extra shifts.
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